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In this dynamic world of solutions for the ceramic industry, innovation is essential to maintain a competitive edge. This is where Deco comes in, an innovative solution designed to revolutionize the process of preparing and controlling glazes directly on production line. Using the best technology available on the market and accurate electronics, Deco stands as a crucial step into the Industry 4.0 era. Read this article to explore its tangible benefits in terms of efficiency, safety and product quality.
What is Deco?
Deco represents a solution to a crucial need in ceramic industry: automation of complex process of glaze preparation and control directly on the production site. This innovative system is the result of integrating the most advanced technology on the market with sophisticated electronics, resulting in a machine that not only can be easily operated, even remotely, but also offers an unprecedented level of safety and reliability.
What are its technical features?
Deco has a number of state-of-the-art technical specifications that make it a unique product. These include ultrasonic dispenser level sensors, designed with a protective peek membrane that guarantees resistance to wear and corrosion caused by chemicals in the working area.
In addition, level sensors of additive dispensers are designed to self-calibrate, ensuring flawless operation regardless of adverse environmental conditions. This ensures consistent accuracy in additives dosing, which is essential for high-quality results.
The latest-generation Coriolis effect mass flow meter is another highlight of Deco. Thanks to its intelligent internal diagnostics, it is able to quickly check its operating conditions, ensuring an extremely precise density measurement with a tolerance of only 1 gram per litre.
Another noteworthy feature is how easy it is to replace the meter when it is broken, without the need for further complex programming. This ensures rapid repair and restoration of full system functionality without production downtime.
Finally, Deco's operational capability also extends to the handling of critical glazes containing glass beads of controlled particle size. This makes it possible to apply them with airless systems to obtain natural lapped or polished surfaces, offering a level of versatility and adaptability that meets the most specific needs of the industry.
Why choose Deco?
Deco represents a revolution in glaze preparation, combining state-of-the-art technology with an intelligent approach to production.
Automation and precise control
One of Deco's distinguishing features is its ability to fully automate the glaze preparation phase directly in-line. With possibility of using up to 4 additives, this solution offers real-time density control and constant product correction, thus guaranteeing uniform quality in every production batch. This level of accuracy is unprecedented, far surpassing traditional methods based on operator experience.
Connectivity and remote control
Deco integrates seamlessly into Industry 4.0, allowing operators to set formulas and control density remotely. This functionality not only increases operational efficiency, but also flexibility, allowing complete process control even remotely.
Increased productivity and operational security
Deco implementation brings with it several tangible benefits. In addition to the significant increase in productivity due to the elimination of delays caused by manual preparation, this solution also eliminates any risky operations by personnel working with glazes. This not only ensures a safer working environment, but also helps to reduce the costs associated with workplace accidents.
Precision and reliability
Deco is characterized by absolute precision, guaranteeing consistency of application and tone at every stage of production. Thanks to highly reliable ultrasonic level sensors and self-calibrating additive dispenser level sensors, this solution is able to operate in any working areas, always maintaining high performance standards.
Optimal resource management
In addition to guaranteeing consistent product quality, Deco also enables the collection and recording of actual material consumption data. Thanks to state-of-the-art load cells and electronic management of product dispensing valves, it not only provides a detailed view of the resources used, but can also inform future decisions to further optimize the production process.
With its ability to automate processes, ensure consistent quality and improve safety in the workplace, Deco is a must-have investment for companies striving for operational excellence and market leadership.
Behind Deco there is Cimes, a company with a solid reputation for innovation and quality in the field of ceramic solutions. With years of experience and a constant commitment to research and development, we have earned the trust of our customers as a reliable and competent partner. Thanks to our dedication to excellence and our future-oriented vision, we continue to lead the industry with innovative solutions such as Deco, which revolutionize production processes and bring added value to companies all over the world.